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[Case Study] Improved the mold life of thick plate trim processing by 7.5 times.

[Case Study] Improved the mold life of thick plate trim processing by 7.5 times.

The reason why the mold that was limited to 20,000 shots has been extended to 150,000 shots!

This is a case where we struggled with secondary shearing and chipping during the processing of 4.5mm thick plates (SAPH-440-OD). Traditionally, maintenance was required after about 20,000 shots, but our company proposed and implemented a micro R treatment on the cutting edge and polishing before and after coating. As a result of changing the coating type to AICrN, the tool life was extended to an astonishing 150,000 shots. This is a good example of achieving stabilization of part accuracy and reduction of total costs through the optimization of polishing technology. *Please download the materials to check the specific processing conditions and process charts that led to this dramatic improvement.

  • Company：LSI
  • Price：Other
  • Processing Contract
  • Mold polishing process

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[Case Study] I want to produce it urgently.

[Case Study] I want to produce it urgently.

Shorten delivery time by skipping the plating process! Achieve early delivery with material changes according to the drawings.

Here is a case study of proposing a material change from iron with plating to SUS (stainless steel). The customer's drawing specified a process involving SS400 or S45C with plating, but there was an urgent need for production. By suggesting SUS (stainless steel), we were able to eliminate the plating process and achieve a shorter delivery time. The customer appreciated the proposal for a quicker solution based on the drawings. 【Case Overview】 ■ Issue: Urgent need for production ■ Challenge: The drawing specified iron (SS400, S45C) with plating ■ Solution: Proposed SUS (stainless steel) to eliminate the plating process ■ Result: Achieved a shorter delivery time *For more details, please download the PDF or feel free to contact us.

  • Company：LSI
  • Price：Other
  • Processing Contract
  • Mold polishing process

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Free presentation of explanatory materials! What is the polishing technology that maximizes the efficiency of shearing processing?

Free presentation of explanatory materials! What is the polishing technology that maximizes the efficiency of shearing processing?

Reduce wear on punches and dies, significantly cutting down on secondary processing efforts!

Shearing processing applies strong localized stress, so the wear of the mold directly affects the product dimensions. By polishing the surface of the mold to a smooth finish, it is possible to reduce friction resistance with the metal sheet and improve the quality of the shearing surface. Additionally, maintaining uniform edges on the punch and die reduces cutting resistance, achieving both improved processing efficiency and longer mold life. In particular, aligning the sliding direction with the polishing marks minimizes wear. *Please refer to the materials for detailed points on polishing that directly address issues in shearing processing.*

  • Company：LSI
  • Price：Other
  • Processing Contract
  • Mold polishing process

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Free presentation of explanatory materials! Key points of polishing press molds and their importance.

Free presentation of explanatory materials! Key points of polishing press molds and their importance.

Why does "polishing" determine the success or failure of shearing processing? An explanation of its essential reasons!

To achieve both improved product quality and cost reduction in press processing, managing the surface condition of molds, particularly the "polishing," is essential. This document delves into the role of polishing in press molds from the perspective of reducing secondary processing efforts through friction reduction and improving processing efficiency. In particular, when applying PVD coating, it explains in detail how the underlying surface roughness affects the adhesion and lifespan of the film, along with the mechanisms involved. This book is packed with essential knowledge for suppressing variations in mold lifespan and establishing a stable production system. *Please feel free to download the explanatory material summarizing practical polishing tips that can be immediately useful on-site for free.*

  • Company：LSI
  • Price：Other
  • Processing Contract
  • Mold polishing process

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Explanation of the mechanism of "polishing" that dramatically extends mold life.

Explanation of the mechanism of "polishing" that dramatically extends mold life.

Minimizing unevenness to as close to zero as possible. Polishing prevents issues such as adhesion wear and seizing!

In the mold industry, "polishing" is an extremely important process that affects product quality and production costs. The minute irregularities on the surface of molds and workpieces generate localized pressure during pressing, leading to adhesive wear and seizing. By thoroughly removing these surface irregularities with skilled techniques, it is possible to prevent these issues in advance and significantly extend the lifespan of molds. The reliable technological capabilities of LSI are attracting considerable attention from many mold manufacturers. *For details on the effects of "polishing," which directly relates to cost reduction in molds, please refer to the materials.

  • Company：LSI
  • Price：Other
  • Processing Contract
  • Mold polishing process

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